Industrial waste-heat recovery through integrated computer-aided working-fluid and ORC system optimisation using SAFT-γ Mie
File(s)ECM2017_Whiteetal.pdf (2.12 MB)
Article In Press
Author(s)
White, MT
Oyewunmi, OO
Haslam, AJ
Markides, CN
Type
Journal Article
Abstract
A mixed-integer non-linear programming optimisation framework is formulated and developed that combines a molecular-based, group-contribution equation of state, SAFT-γγ Mie, with a thermodynamic description of an organic Rankine cycle (ORC) power system. In this framework, a set of working fluids is described by its constituent functional groups (e.g., since we are focussing here on hydrocarbons: single bondCH3, single bondCH2single bond, etc. ), and integer optimisation variables are introduced in the description the working-fluid structure. Molecular feasibility constraints are then defined to ensure all feasible working-fluid candidates can be found. This optimisation framework facilitates combining the computer-aided molecular design of the working fluid with the power-system optimisation into a single framework, thus removing subjective and pre-emptive screening criteria, and simultaneously moving towards the next generation of tailored working fluids and optimised systems for waste-heat recovery applications. SAFT-γγ Mie has not been previously employed in such a framework. The optimisation framework, which is based here on hydrocarbon functional groups, is first validated against an alternative formulation that uses (pseudo-experimental) thermodynamic property predictions from REFPROP, and against an optimisation study taken from the literature. The framework is then applied to three industrial waste-heat recovery applications. It is found that simple molecules, such as propane and propene, are the optimal ORC working fluids for a low-grade (150 °C) heat source, whilst molecules with increasing molecular complexity are favoured at higher temperatures. Specifically, 2-alkenes emerge as the optimal working fluids for medium- and higher-grade heat-sources in the 250–350 °C temperature range. Ultimately, the results demonstrate the potential of this framework to drive the search for the next generation of ORC systems, and to provide meaningful insights into identifying the working fluids that represent the optimal choices for targeted applications. Finally, the effects of the working-fluid structure on the expander and pump are investigated, and the suitability of group-contribution methods for evaluating the transport properties of hydrocarbon working-fluids are considered, in the context of performing complete thermoeconomic evaluations of these systems.
Date Issued
2017-04-25
Date Acceptance
2017-03-13
Citation
Energy Conversion and Management, 2017, 150, pp.851-869
ISSN
0196-8904
Publisher
Elsevier
Start Page
851
End Page
869
Journal / Book Title
Energy Conversion and Management
Volume
150
Copyright Statement
© 2017 The Authors. Published by Elsevier Ltd. This is an open access article under the CC-BY license (http://creativecommons.org/licenses/by/4.0/)
License URL
Sponsor
Engineering & Physical Science Research Council (EPSRC)
Grant Number
EP/P004709/1
Subjects
Science & Technology
Physical Sciences
Technology
Thermodynamics
Energy & Fuels
Mechanics
ORC
Waste-heat recovery
CAMD
Working fluid
Optimisation
SAFT
Group contribution
ORGANIC RANKINE-CYCLE
EQUATION-OF-STATE
SAFT-VR MIE
MOLECULAR DESIGN
PC-SAFT
THERMAL-CONDUCTIVITY
ZEOTROPIC MIXTURES
MULTIPARAMETER CORRELATION
POLYMER SYSTEMS
VAPOR-PRESSURE
0906 Electrical And Electronic Engineering
Energy
Publication Status
Published