Effect of surface curvature on contact resistance between cylinders
File(s)AcceptedMERGED.pdf (15.43 MB)
Accepted version
Author(s)
Mayer, Michael
Hodes, Marc
Kirk, Toby
Crowdy, Darren
Type
Journal Article
Abstract
Due to the microscopic roughness of contacting materials, an additional thermal resistance arises from the constriction and spreading of heat near contact spots. Predictive models for contact resistance typically consider abutting semi-infinite cylinders subjected to an adiabatic boundary condition along their outer radius. At the nominal plane of contact, an isothermal and circular contact spot is surrounded by an adiabatic annulus and the far-field boundary condition is one of constant heat flux. However, cylinders with flat bases do not mimic the geometry of contacts. To remedy this, we perturb the geometry of the problem such that, in cross section, the circular contact is surrounded by an adiabatic arc. When the curvature of this arc is small, we employ a series solution for the leading-order (flat base) problem. Then, Green's second identity is used to compute the increase in spreading resistance in a single cylinder, and thus the contact resistance for abutting ones, without fully resolving the temperature field. Complementary numerical results for contact resistance span the full range of contact fraction and protrusion angle of the arc. The results suggest as much as a 10–15% increase in contact resistance for realistic contact fraction and asperity slopes. When the protrusion angle is negative, the decrease in spreading resistance for a single cylinder is also provided.
Date Issued
2019-02-04
Date Acceptance
2018-12-05
Citation
Journal of Heat Transfer, 2019, 141
ISSN
0022-1481
Publisher
American Society of Mechanical Engineers
Journal / Book Title
Journal of Heat Transfer
Volume
141
Copyright Statement
© 2019 by ASME. All Rights Reserved. Available by permission of ASME.
Sponsor
Engineering & Physical Science Research Council (EPSRC)
Engineering & Physical Science Research Council (EPSRC)
The Royal Society
Grant Number
EP/K041134/1
EP/K019430/1
WM120037
Subjects
0913 Mechanical Engineering
0915 Interdisciplinary Engineering
0904 Chemical Engineering
Mechanical Engineering & Transports
Publication Status
Published
Article Number
032002