Formability evaluation for sheet metals under hot stamping conditions by a novel biaxial testing system and a new materials model
File(s)2017 IJMS Accepted.pdf (6.88 MB)
Accepted version
Author(s)
Shao, Z
Li, N
Lin, J
Dean, T
Type
Journal Article
Abstract
Hot stamping and cold die quenching has been developed in forming complex shaped structural components of metals. The aim of this study is the first attempt to develop unified viscoplastic damage constitutive equations to describe the thermo-mechanical response of the metal and to predict the formability of the metal for hot stamping applications. Effects of parameters in the damage evolution equation on the predicted forming limit curves were investigated. Test facilities and methods need to be established to obtain experimental formability data of metals in order to determine and verify constitutive equations. However, conventional experimental approaches used to determine forming limit diagrams (FLDs) of sheet metals under different linear strain paths are not applicable to hot stamping conditions due to the requirements of rapid heating and cooling processes prior to forming. A novel planar biaxial testing system was proposed before and was improved and used in this work for formability tests of aluminium alloy 6082 at various temperatures, strain rates and strain paths after heating, soaking and rapid cooling processes. The key dimensions and features of cruciform specimens adopted for the determination of forming limits under various strain paths were developed, optimised and verified based on the previous designs and the determined heating and cooling method [1]. The digital image correlation (DIC) system was adopted to record strain fields of a specimen throughout the deformation history. Material constants in constitutive equations were determined from the formability test results of AA6082 for the prediction of forming limits of alloys under hot stamping conditions. This research, for the first time, enabled forming limit data of an alloy to be generated at various temperatures, strain rates and strain paths and forming limits to be predicted under hot stamping conditions.
Date Issued
2017-01-01
Date Acceptance
2016-11-24
Citation
International Journal of Mechanical Sciences, 2017, 120 (1), pp.149-158
ISSN
0020-7403
Publisher
Elsevier
Start Page
149
End Page
158
Journal / Book Title
International Journal of Mechanical Sciences
Volume
120
Issue
1
Copyright Statement
© 2016 Elsevier Ltd. All rights reserved. This manuscript is licensed under the Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 International http://creativecommons.org/licenses/by-nc-nd/4.0/
Sponsor
Commission of the European Communities
Identifier
http://gateway.webofknowledge.com/gateway/Gateway.cgi?GWVersion=2&SrcApp=PARTNER_APP&SrcAuth=LinksAMR&KeyUT=WOS:000395353700012&DestLinkType=FullRecord&DestApp=ALL_WOS&UsrCustomerID=1ba7043ffcc86c417c072aa74d649202
Grant Number
NMP3-SE-2013-604240
Subjects
Science & Technology
Technology
Engineering, Mechanical
Mechanics
Engineering
Sheet metal forming
Hot stamping
Forming limit diagram (FLD)
Biaxial testing
Formability prediction
ALUMINUM-MAGNESIUM ALLOY
SOLUTION HEAT-TREATMENT
FORMING LIMIT DIAGRAMS
STRAIN-PATH CHANGES
ELEVATED-TEMPERATURES
TENSILE TEST
DEFORMATION
SPECIMEN
BEHAVIOR
NECKING
Publication Status
Published
Date Publish Online
2016-11-26