A model-based method for visualization, monitoring, and diagnosis of fouling in heat exchangers
File(s)
Author(s)
Diaz-Bejarano, E
Coletti, F
Macchietto, S
Type
Journal Article
Abstract
A critical review of current methods for monitoring the performance of heat exchangers in the presence of fouling highlights a number of pitfalls. An improved analysis method and visualization of operation data (the TH-λ plot) are proposed, which enable to accurately and rapidly estimate the location and extent of fouling, the properties of the deposit, and their impact on exchanger performance. The method uses advanced dynamic thermo-hydraulic models to analyze the data. The visualization presents this information in a way easily interpreted by field engineers. The superior features are demonstrated on various applications, where traditional methods give poor visibility or outright wrong information about underlying events. These include organic fouling deposition and aging, incomplete cleaning, multicomponent deposits, and changes in fouling behavior. First, the basic concepts are illustrated with idealized examples (constant inlet conditions, using simulated data). The approach is then applied to three real refining case studies, with pressure drop either measured or generated via soft sensors. The results show that the advanced dynamic models used enable to properly integrate and interpret highly variable data measurements, explain complex underlying thermal and hydraulic effects, adequately monitor performance, and rapidly detect changes in fouling behavior. The approach provides a new practical tool for monitoring of heat exchanger performance and early fouling diagnosis.
Date Issued
2020-03-11
Date Acceptance
2020-02-10
Citation
Industrial & Engineering Chemistry Research, 2020, 59 (10), pp.4602-4619
ISSN
0888-5885
Publisher
American Chemical Society (ACS)
Start Page
4602
End Page
4619
Journal / Book Title
Industrial & Engineering Chemistry Research
Volume
59
Issue
10
Copyright Statement
© 2020 American Chemical Society. This document is the Accepted Manuscript version of a Published Work that appeared in final form in Industrial && Engineering Chemistry Research, after peer review and technical editing by the publisher. To access the final edited and published work see https://doi.org/10.1021/acs.iecr.9b05490
Sponsor
UNICAT Ltd
Identifier
https://pubs.acs.org/doi/abs/10.1021/acs.iecr.9b05490
Grant Number
N/A
Subjects
03 Chemical Sciences
09 Engineering
Chemical Engineering
Publication Status
Published
Date Publish Online
2020-02-10