Multi-objective optimization of turbocharger turbines for low carbon vehicles using meanline and neural network models
Author(s)
Type
Journal Article
Abstract
Due to slow turnover of the global vehicle parc internal combustion engines will remain a primary means of motive power for decades, so the automotive industry must continue to improve engine thermal efficiency to reduce emissions, since savings will be compounded over the long lifetime of millions of vehicles. Turbochargers are a proven efficiency technology (most new vehicles are turbocharged) but are not optimally designed for real-world driving. The aim of this study was to develop a framework to optimize turbocharger turbine design for competing customer objectives: minimizing fuel consumption (and thus emissions) over a representative drive cycle, while minimizing transient response time. This is achieved by coupling engine cycle, turbine meanline, and neural network inertia models within a genetic algorithm-based optimizer, allowing aerodynamic and inertia changes to be accurately reflected in drive cycle fuel consumption and transient performance. Exercising the framework for the average new passenger car across a drive cycle representing the Worldwide harmonized Light vehicles Test Procedure reveals the trade-off between competing objectives and a turbine design that maintains transient response while minimizing fuel consumption due to a 3 percentage-point improvement in turbine peak efficiency, validated by experiment. This optimization framework is fast to execute, requiring only eight turbine geometric parameters, making it a commercially viable procedure that can refine existing or optimize tailor-made turbines for any turbocharged application (whether gasoline, diesel, or alternatively fuelled), but if applied to turbocharged gasoline cars in the EU would lead to lifetime savings of 290,000 tonnes per production year, and millions of tonnes if deployed worldwide.
Date Issued
2022-08
Date Acceptance
2022-06-01
Citation
Energy Conversion and Management: X, 2022, 15, pp.100261-100261
ISSN
2590-1745
Publisher
Elsevier BV
Start Page
100261
End Page
100261
Journal / Book Title
Energy Conversion and Management: X
Volume
15
Copyright Statement
© 2022 The Authors. Published by Elsevier Ltd. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-
nc-nd/4.0/)
nc-nd/4.0/)
Sponsor
Mitshubishi Turbocharger and Engine Europe B.V.
Identifier
https://www.sciencedirect.com/science/article/pii/S2590174522000848?via%3Dihub
Grant Number
TUR 198549
Publication Status
Published
Article Number
100261
Date Publish Online
2022-06-28