Stability of optimal closed-loop cleaning scheduling and control with application to heat exchanger networks under fouling
File(s)
Author(s)
Santamaria, Federico Lozano
Macchietto, Sandro
Type
Journal Article
Abstract
Heat exchanger networks subject to fouling are an important example of dynamic systems where performance deteriorates over time. To mitigate fouling and recover performance, cleanings of the exchangers are scheduled and control actions applied. Because of inaccuracy in the models, as well as uncertainty and variability in the operations, both schedule and controls often have to be revised to improve operations or just to ensure feasibility. A closed-loop nonlinear model predictive control (NMPC) approach had been previously developed to simultaneously optimize the cleaning schedule and the flow distribution for refinery preheat trains under fouling, considering their variability. However, the closed-loop scheduling stability of the scheme has not been analyzed. For practical closed-loop (online) scheduling applications, a balance is usually desired between reactivity (ensuring a rapid response to changes in conditions) and stability (avoiding too many large or frequent schedule changes). In this paper, metrics to quantify closed-loop scheduling stability (e.g., changes in task allocation or starting time) are developed and then included in the online optimization procedure. Three alternative formulations to directly include stability considerations in the closed-loop optimization are proposed and applied to two case studies, an illustrative one and an industrial one based on a refinery preheat train. Results demonstrate the applicability of the stability metrics developed and the ability of the closed-loop optimization to exploit trade-offs between stability and performance. For the heat exchanger networks under fouling considered, it is shown that the approach proposed can improve closed-loop schedule stability without significantly compromising the operating cost. The approach presented offers the blueprint for a more general application to closed-loop, model-based optimization of scheduling and control in other processes.
Date Issued
2020-12-09
Date Acceptance
2020-12-03
Citation
Processes, 2020, 8 (12), pp.1-33
ISSN
2227-9717
Publisher
MDPI AG
Start Page
1
End Page
33
Journal / Book Title
Processes
Volume
8
Issue
12
Copyright Statement
© 2020 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access
article distributed under the terms and conditions of the Creative Commons Attribution
(CC BY) license (http://creativecommons.org/licenses/by/4.0/).
article distributed under the terms and conditions of the Creative Commons Attribution
(CC BY) license (http://creativecommons.org/licenses/by/4.0/).
License URL
Identifier
http://gateway.webofknowledge.com/gateway/Gateway.cgi?GWVersion=2&SrcApp=PARTNER_APP&SrcAuth=LinksAMR&KeyUT=WOS:000602555500001&DestLinkType=FullRecord&DestApp=ALL_WOS&UsrCustomerID=1ba7043ffcc86c417c072aa74d649202
Subjects
Science & Technology
Technology
Engineering, Chemical
Engineering
closed-loop scheduling
scheduling stability
optimal control and scheduling
fouling
heat exchanger networks
ENERGY EFFICIENCY
BATCH
OPTIMIZATION
NERVOUSNESS
INTEGRATION
STRATEGIES
Publication Status
Published
Article Number
ARTN 1623
Date Publish Online
2020-12-09