Combined deformation and solidification-driven porosity formation in aluminum alloys
File(s)J305_Bhagavath_Met_TransA_as_accept_220719_2019.pdf (1.45 MB)
Accepted version
Author(s)
Type
Journal Article
Abstract
In die-casting processes, the high cooling rates and pressures affect the alloy solidification and deformation behavior, and thereby impact the final mechanical properties of cast components. In this study, isothermal semi-solid compression and subsequent cooling of aluminum die-cast alloy specimens were characterized using fast synchrotron tomography. This enabled the investigation and quantification of gas and shrinkage porosity evolution during deformation and solidification. The analysis of the 4D images (3D plus time) revealed two distinct mechanisms by which porosity formed; (i) deformation-induced growth due to the enrichment of local hydrogen content by the advective hydrogen transport, as well as a pressure drop in the dilatant shear bands, and (ii) diffusion-controlled growth during the solidification. The rates of pore growth were quantified throughout the process, and a Gaussian distribution function was found to represent the variation in the pore growth rate in both regimes. Using a one-dimensional diffusion model for hydrogen pore growth, the hydrogen flux required for driving pore growth during these regimes was estimated, providing a new insight into the role of advective transport associated with the deformation in the mushy region.
Date Issued
2019-10-01
Date Acceptance
2019-08-01
Citation
Metallurgical and Materials Transactions A, 2019, 50 (10), pp.4891-4899
ISSN
1073-5623
Publisher
Springer Science and Business Media LLC
Start Page
4891
End Page
4899
Journal / Book Title
Metallurgical and Materials Transactions A
Volume
50
Issue
10
Copyright Statement
© The Minerals, Metals & Materials Society and ASM International 2019. The final publication is available at Springer via https://link.springer.com/article/10.1007%2Fs11661-019-05378-8
Identifier
https://link.springer.com/article/10.1007%2Fs11661-019-05378-8
Subjects
Science & Technology
Technology
Materials Science, Multidisciplinary
Metallurgy & Metallurgical Engineering
Materials Science
IN-SITU OBSERVATION
SYNCHROTRON TOMOGRAPHIC QUANTIFICATION
PRESSURE DIE-CAST
MECHANICAL-BEHAVIOR
HYDROGEN POROSITY
SEMISOLID STATE
COPPER ALLOYS
COMPRESSION
SEGREGATION
GROWTH
0912 Materials Engineering
0306 Physical Chemistry (incl. Structural)
0913 Mechanical Engineering
Materials
Publication Status
Published
Date Publish Online
2019-08-05