In this review paper, we show that the current battery electric vehicle (BEV) scale-up relies on several key technologies which all have detailed roadmaps with good track records for being met. These roadmaps include lightweighting of vehicle bodies using lightweight materials and architecture/structure design, and improvements in BEV powertrain with regard to the powertrain architecture/system design, battery and motor technology development. However, as technology take-up accelerates, our novel analysis suggests supply of zero carbon electricity may become a serious constraint. We find that the technical potential for abating the demand for electricity through powertrain and lightweighting improvements is just over a quarter of the projected total. Four promising avenues to mitigating this constraint – battery reusing and interoperable charging technology, shared mobility, advanced sensing technology, and novel compact space frame construction - are explored in brief, potentially enabling the large-scale deployment of BEVs without exhausting the supply of non-emitting electricity.