Strong and tough metal/ceramic micro-laminates
File(s)Strong and tough metal-ceramic micro-laminates.pdf (3.23 MB)
Accepted version
Author(s)
Type
Journal Article
Abstract
There is a growing interest in the development of composites with complex structures designed to generate enhanced mechanical properties. The challenge is how to implement these structures in practical materials with the required degree of control. Here we show how freeze casting of ceramic preforms combined with metal infiltration can be used to fabricate Al2O3/Al-4wt% Mg micro-laminated composites. By manipulating the solid content of the suspension and the morphology of the ceramic particles (from platelets to round particles) it is possible to access a range of structures with layer thickness varying between 1 and 30 μm and metallic contents between 66 and 86 vol%. The mechanical response of the materials is characterized by combining bending tests with observation of crack propagation in two and three dimensions using different imaging techniques. These composites are able to combine high strength and toughness. They exhibit a rising R-curve behaviour although different structures generate different toughening mechanisms. Composites fabricated with Al2O3 particles exhibit the highest fracture resistance approaching 60 MPa m1/2, while laminates prepared from Al2O3 platelets exhibit higher strengths (above 700 MPa) while retaining fracture resistance up to ∼40 MPa m1/2. The results provide new insights on the effect of structure on the mechanical properties in metal-ceramic composites as well as on the design of appropriate testing procedures.
Date Issued
2018-02-01
Date Acceptance
2017-10-26
Citation
Acta Materialia, 2018, 144 (1), pp.202-215
ISSN
1359-6454
Publisher
Elsevier
Start Page
202
End Page
215
Journal / Book Title
Acta Materialia
Volume
144
Issue
1
Copyright Statement
© 2017 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved. This manuscript is licensed under the Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 International http://creativecommons.org/licenses/by-nc-nd/4.0/
Sponsor
Commission of the European Communities
Identifier
https://www.sciencedirect.com/science/article/pii/S1359645417309187
Grant Number
289958
Subjects
Science & Technology
Technology
Materials Science, Multidisciplinary
Metallurgy & Metallurgical Engineering
Materials Science
Freeze-casting
Alumina
Aluminium alloy
Infiltration
Composites
FRACTURE-TOUGHNESS
PRESSURELESS INFILTRATION
CRACK-GROWTH
COMPOSITES
FABRICATION
MICROSTRUCTURE
CERAMICS
STRENGTH
AL
MICROCOMPOSITES
Materials
0204 Condensed Matter Physics
0912 Materials Engineering
0913 Mechanical Engineering
Notes
publisher: Elsevier articletitle: Strong and tough metal/ceramic micro-laminates journaltitle: Acta Materialia articlelink: http://dx.doi.org/10.1016/j.actamat.2017.10.059 content_type: article copyright: © 2017 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.
Publication Status
Published
Date Publish Online
2017-11-01