Additive manufacturing of Al2O3 with engineered interlayers and high toughness through multi-material co-extrusion
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Author(s)
Type
Journal Article
Abstract
The additive manufacturing of ceramic composites with tailored microstructures is still challenging and timeconsuming. However, there is great interest as it may enable the implementation of novel materials architectures following computer designs. In this work, we demonstrate a straightforward method to obtain ceramics
with a network of continuous weak interlayers designed to increase fracture resistance using alumina as a model
system. This is achieved by combining direct ink writing with the coextrusion of multi-material pastes with
carefully matched rheology based on thermally reversible hydrogels and inorganic powders. The printed Al2O3
bars with and without weak interlayers exhibit strengths ranging between 180 and 360 MPa and KIC ~ 3
MPa•m1/2. The introduction of weak interlayers using different raster patterns, such as length wise and Bouligand alignments can be used to direct crack propagation and promote gradual failure. The result is an
improvement in the fracture energy up to 230 J/m2 and KJ up to 9 MPa⋅m1/2. These results suggest the potential
of manufacturing ceramics with enhanced mechanical properties by using robocasting with multi-material inks
to engineer complex interlayer networks.
with a network of continuous weak interlayers designed to increase fracture resistance using alumina as a model
system. This is achieved by combining direct ink writing with the coextrusion of multi-material pastes with
carefully matched rheology based on thermally reversible hydrogels and inorganic powders. The printed Al2O3
bars with and without weak interlayers exhibit strengths ranging between 180 and 360 MPa and KIC ~ 3
MPa•m1/2. The introduction of weak interlayers using different raster patterns, such as length wise and Bouligand alignments can be used to direct crack propagation and promote gradual failure. The result is an
improvement in the fracture energy up to 230 J/m2 and KJ up to 9 MPa⋅m1/2. These results suggest the potential
of manufacturing ceramics with enhanced mechanical properties by using robocasting with multi-material inks
to engineer complex interlayer networks.
Date Issued
2023-03-01
Date Acceptance
2023-01-12
Citation
Acta Materialia, 2023, 246
ISSN
1359-6454
Publisher
Elsevier
Journal / Book Title
Acta Materialia
Volume
246
Copyright Statement
© 2023 The Authors. Published by Elsevier Ltd on behalf of Acta Materialia Inc. This is an open access article under the CC BY license
(http://creativecommons.org/licenses/by/4.0/).
(http://creativecommons.org/licenses/by/4.0/).
License URL
Identifier
https://www.webofscience.com/api/gateway?GWVersion=2&SrcApp=PARTNER_APP&SrcAuth=LinksAMR&KeyUT=WOS:000927424100001&DestLinkType=FullRecord&DestApp=ALL_WOS&UsrCustomerID=a2bf6146997ec60c407a63945d4e92bb
Subjects
Additive manufacturing
ALUMINA
BEHAVIOR
BIOCERAMIC SCAFFOLDS
CERAMIC-MATRIX COMPOSITE
Ceramics
CRACK DEFLECTION
FRACTURE
INTERFACE
Interlayers
Materials Science
Materials Science, Multidisciplinary
Mechanical properties
Metallurgy & Metallurgical Engineering
PARTS
Science & Technology
STRENGTH
Technology
Toughness
Publication Status
Published
Article Number
118704
Date Publish Online
2023-02-01