Develop a new strain rate sensitive solid-state pressure bonding model
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Published version
Author(s)
Wang, Yaping
Liu, Yuehan
Zheng, Jing-Hua
Lan, Bo
Jiang, Jun
Type
Journal Article
Abstract
Solid-state bonding is widely involved in metal forming and joining applications. The quality of the bonded interface is the key to the final integrity of the joint or formed structure; thus, its controllability and predictivity have been the focus over decades. The interface bond quality is jointly determined by the interface oxide behaviour and microstructure evolution. In this study, a new four-stage model, considering the cohesion of different contacting pairs (oxide-oxide, oxide-metal and metal–metal) and the reduced adverse effect of remaining oxides, is proposed to describe the bonding process under hot deforming conditions. This proposed model was validated through a range of hot compression bonding tests, using Gleeble under different strains (10%, 30% and 50%), strain rates (0.001 s−1, 0.01 s−1 and 0.1 s−1) at 1150 °C with references. Scanning electron microscope (SEM) and Electron Backscatter Diffraction (EBSD) were used to characterize the oxide behaviour and microstructure evolution. Tensile tests at room temperature were conducted on bonded samples and references to reveal the interface bond ratio. 100% bonding strength, equivalent to the base metal's strength and ductility, was achieved at the large strain of 50% for all three strain rates.
Date Issued
2022-02
Date Acceptance
2022-01-28
Citation
Materials & Design, 2022, 215, pp.1-15
ISSN
0264-1275
Publisher
Elsevier BV
Start Page
1
End Page
15
Journal / Book Title
Materials & Design
Volume
215
Copyright Statement
Crown Copyright 2022 Published by Elsevier Ltd.
This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
Sponsor
Beijing Institute of Aeronautical Materials (BIAM)
Engineering and Physical Sciences Research Council
The Royal Society
Identifier
https://www.sciencedirect.com/science/article/pii/S0264127522000570?via%3Dihub
Grant Number
N/A
EPSRC Core Equipment
Application: RGS\R2\212284
Subjects
Materials
0910 Manufacturing Engineering
0912 Materials Engineering
0913 Mechanical Engineering
Publication Status
Published
Article Number
110436
Date Publish Online
2022-02-02