Lightning strike damage resistance of carbon-fiber composites with nanocarbon-modified epoxy matrices
Author(s)
Type
Journal Article
Abstract
Carbon-fibre reinforced polymer (CFRP) composites are replacing metal alloys in aerospace structures, but they can vulnerable to lightning strike damage if not adequately protected due to the poor electrical conductivity of the polymeric matrix. In the present work, to improve the conductivity of the CFRP, two electrically-conductive epoxy formulations were developed via the addition of 0.5 wt% of graphene nanoplatelets (GNPs) and a hybrid of 0.5 wt% of GNPs/carbon nanotubes (CNTs) at an 8:2 mass ratio. Unidirectional CFRP laminates were manufactured using resin-infusion under flexible tooling (RIFT) and wet lay-up (WL) processes, and subjected to simulated lightning strike tests. The electrical performance of the RIFT plates was far superior to that of the WL plates, independent of matrix modification, due to their greater carbon-fibre volume fraction. The GNP-modified panel made using RIFT demonstrated an electrical conductivity value of 8 S/cm. After the lightning strike test, the CFRP panel remains largely unaffected as no perforation occurs. Damage is limited to matrix degradation within the top ply at the point of impact and localised charring of the surface. The GNP-modified panel showed a comparable level of resistance against lightning damage with the existing copper mesh technology, offering at the same time a 20 % reduction in the structural weight. This indicates a feasible route to improve the lightning strike damage resistance of carbon-fibre composites without the addition of extra weight, hence reducing fuel consumption but not safety.
Date Issued
2022-12-10
Date Acceptance
2022-09-03
Citation
Journal of Applied Polymer Science, 2022, 139 (46), pp.1-18
ISSN
0021-8995
Publisher
Wiley
Start Page
1
End Page
18
Journal / Book Title
Journal of Applied Polymer Science
Volume
139
Issue
46
Copyright Statement
© 2022 The Authors. Journal of Applied Polymer Science published by Wiley Periodicals LLC.
This is an open access article under the terms of the Creative Commons Attribution License, which permits use, distribution and reproduction in any medium, provided the original work is properly cited.
This is an open access article under the terms of the Creative Commons Attribution License, which permits use, distribution and reproduction in any medium, provided the original work is properly cited.
License URL
Sponsor
Engineering & Physical Science Research Council (EPSRC)
Identifier
https://onlinelibrary.wiley.com/doi/10.1002/app.53157
Grant Number
EP/K016792/1
Subjects
Science & Technology
Physical Sciences
Polymer Science
conducting polymers
graphene and fullerenes
nanotubes
thermosets
ELECTRICAL-PROPERTIES
PERCOLATION-THRESHOLD
MECHANICAL-PROPERTIES
THERMAL-PROPERTIES
GRAPHENE
PROTECTION
NANOCOMPOSITES
CONDUCTIVITY
NANOTUBES
DISPERSION
Polymers
03 Chemical Sciences
09 Engineering
Publication Status
Published
Date Publish Online
2022-09-30