Numerical study of oil–water emulsion formation in stirred vessels: effect of impeller speed
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Published version
Author(s)
Type
Journal Article
Abstract
The mixing of immiscible oil and water by a pitched blade turbine in a cylindrical vessel is studied numerically. Three-dimensional simulations combined with a hybrid front-tracking/level-set method are employed to capture the complex flow and interfacial dynamics. A large eddy simulation approach, with a Lilly–Smagorinsky model, is employed to simulate the turbulent two-phase dynamics at large Reynolds numbers Re=1802−18 026
. The numerical predictions are validated against previous experimental work involving single-drop breakup in a stirred vessel. For small Re
, the interface is deformed but does not reach the impeller hub, assuming instead the shape of a Newton's Bucket. As the rotating speed increases, the deforming interface attaches to the impeller hub which leads to the formation of long ligaments that subsequently break up into small droplets. For the largest Re
studied, the system dynamics becomes extremely complex wherein the creation of ligaments, their breakup and the coalescence of drops occur simultaneously. The simulation outcomes are presented in terms of spatio-temporal evolution of the interface shape and vortical structures. The results of a drop size analysis in terms of the evolution of the number of drops, and their size distribution, is also presented as a parametric function of Re
.
. The numerical predictions are validated against previous experimental work involving single-drop breakup in a stirred vessel. For small Re
, the interface is deformed but does not reach the impeller hub, assuming instead the shape of a Newton's Bucket. As the rotating speed increases, the deforming interface attaches to the impeller hub which leads to the formation of long ligaments that subsequently break up into small droplets. For the largest Re
studied, the system dynamics becomes extremely complex wherein the creation of ligaments, their breakup and the coalescence of drops occur simultaneously. The simulation outcomes are presented in terms of spatio-temporal evolution of the interface shape and vortical structures. The results of a drop size analysis in terms of the evolution of the number of drops, and their size distribution, is also presented as a parametric function of Re
.
Date Issued
2022-11-24
Date Acceptance
2022-11-01
Citation
Flow: Applications of Fluid Mechanics, 2022, 2, pp.1-19
ISSN
2633-4259
Publisher
Cambridge University Press
Start Page
1
End Page
19
Journal / Book Title
Flow: Applications of Fluid Mechanics
Volume
2
Copyright Statement
© The Author(s), 2022. Published by Cambridge University Press. This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted re-use, distribution and reproduction, provided the original article is properly cited.
License URL
Identifier
https://www.cambridge.org/core/journals/flow/article/numerical-study-of-oilwater-emulsion-formation-in-stirred-vessels-effect-of-impeller-speed/B9C6E37D8FF5360B4A16ACB6A2CC9EA1
Publication Status
Published
Article Number
E34
Date Publish Online
2022-11-24